Process Safety Management (PSM) program focusing on the operational risks and process hazards of the steel industry, including gas systems, molten metal operations, asset integrity, and barrier management.
This program provides a structured and practical approach to implementing and sustaining an effective PSM system in steel plants, aligned with CCPS 20 Elements, OSHA 1910.119, ISO standards, and IOGP Process Safety Fundamentals.
Topics Covered:
* Fundamentals of Process Safety Management and leadership principles
* PSM frameworks and implementation: PDCA cycle, planning, operations, performance evaluation, and continuous improvement
* Process Safety Culture, competency management, workforce involvement, and stakeholder outreach
* Hazard identification and risk assessment, including HAZID and HAZOP applied to steel operations
* Operating Procedures, Safe Work Practices, and Asset Integrity Management
* Contractor Management, Training & Performance Assurance
* Management of Change (MOC), Pre-Startup Safety Review (PSSR), and Conduct of Operations
* Incident investigation, root cause analysis, process safety indicators, auditing, and continuous improvement
* Barrier Management in steel facilities: Swiss Cheese Model, hardware & human barriers, and Physical Barrier Assessment (PBA)
* Practical workshops and case studies tailored to steel industry operations
2 Reviews
3 months ago
Very good experience within the course
3 months ago
Excellent Lecturer
About the Instructor: senior professional trainer and lecturer in Process Safety and Occupational Health & Safety (OHS) with over 25 years of experience in safety management, risk assessment, and loss prevention. He is known for delivering practical, high-impact professional training programs for engineers and safety practitioners. He is a NEBOSH-certified Tutor and delegated university lecturer, with solid expertise in Process Safety Management, Risk Assessment, Incident Investigation, and Safety Leadership. Key Certifications & Awarding Bodies NEBOSH – International General Certificate, International Diploma (OHS), Process Safety Management CCPS (AIChE) – Certified Process Safety Professional (CCPSC) TÜV Nord / TÜV Rheinland / TÜV SÜD – HAZOP Leader, Functional Safety Engineer, LOPA Exida – Functional Safety Practitioner (FSP) CQI-IRCA – ISO Lead Auditor (ISO 9001, 14001, 45001, 27001) DNV – Modern Safety Management System (MSM), ISRS Assessor, Process Safety & QRA Programs
